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Technology: The Key to Survival in Today’s Medical Laboratory

By Ken Blick
10/09/07

Technology: The Key to Survival in Today’s Medical Laboratory

 

To compete successfully with regional and national reference labs for outreach business, hospital-based laboratories require a technology-based approach. All steps in the testing process—from test order to results to billing—must be automated. This article will look at the instrumental role technology plays in all aspects of building a successful hospital outreach program.

 

Why Invest in Outreach?

The Oklahoma University Medical Center (OUMC) is a sprawling campus that includes three teaching hospitals, several ambulatory care centers, and one lab that handles all testing—including testing for a Level 1 trauma center. There are currently six larger labs in the area that conduct testing, including high-end boutique labs. “At one time, there were 16 labs in the Okalahoma City area,” says Kenneth Blick, PhD, ACS, ABCC, NACB, Professor and Director of Chemistry at the University of Oklahoma Health Sciences Center and UO Medical Center. “Today, it’s all about survival.”

To transport specimens across its sprawling campus, OU has invested in real-time collections and electronic order-entry systems. “In fact, we even have some physicians doing electronic order entry on wireless pads. Approximately 20 percent of our orders are direct physician orders in real time. We print a local bar code right at the patient’s area that contains all the specimen-collection instructions and appropriate identifiers. Thus, we have real-time collection and real-time transport of samples over a three-block radius anywhere on our campus to the core lab. It has cost millions of dollars to get this implemented.”
The obvious question is, why did they invest so much money? “In the old days when we ran labs we were able to pick what we would do,” he explains. “Now, however, market forces are deciding for us. We have to compete, especially for outreach business, to survive.”

According to Blick, another issue is that physicians perceive that most laboratory data arrives too late to assist them in clinical decision-making. “In my view, laboratory testing is worthless if it doesn’t get there in time,” he says. Because of recent focus on patient safety, hospitals are also often perceived as increasingly “dangerous places” to be.

Another issue is that the average age of medical technologists in the OUMC lab is 53. “We have no BS/ASCP medical technology training programs in central Oklahoma. In addition, the cost of medical insurance in Oklahoma is going up to the tune of about 12 percent a year and malpractice insurance has gone up substantially in the last several years, more than doubling for some specialities,” he says.

“The specimens that we take out of the human body are packed with thousands and thousands of little bits of information, and we need to start treating specimens like information systems. We spend a lot of money on computers in the laboratory business, making large investments and probably only getting 20 or 30 percent of the value back.”

Many of the errors are on the front end in the pre-analytical stage. “A lot of mistakes are made in the traditional laboratory because of reliance on outdated manual processes and often, in part, and frequently the lower skill level of people working in the front-end. We simply have to do better,” Blick emphasizes. The errors include missing pre- and/or post-draw instructions, illegible or missing collection data on the label, wrong patient drawn, wrong container used, sample collected at the wrong time or drawn in wrong order, missing labels and orders, wrong and misaligned labels, lost specimens, and no tracking … to name a few.

In addition, laboratory reporting still generates a lot of paper, which creates a host of problems, including too much raw data, (i.e., physicians want to have data “cooked”), batch reporting instead of real-time reporting, the inability to add data electronically to patient’s electronic medical records, and data from multiple labs and/or methods.

All of these issues add up to a tremendous challenge for labs. “We need to look at our hospitals—they are struggling and they need to survive,” Blick says. “We need to have specimens flow through laboratories in real time since up to 70 to 80 percent of the information that physicians need to make clinical decisions is generated within the laboratory.”

 

Automation Is the Solution

The solution, he says, is to use technology and implement a more automated approach using computer system, robotics, biosensors, point-of-care testing, robust databases, and expert systems. “We need to take the existing laboratory concept and totally reengineer the sections and ‘roboticize’ them. Make IT the showstopper in all decisions relative to purchase of instruments. In fact, buy instruments that are really designed to be information systems themselves.”
The key is in developing a core lab to handle all testing while being able to decentralize some or part of the critical care using smart point-of-care testing devices. “I estimate that approximately 40 percent of testing will be done at the patient’s bedside, especially critical-care testing,” Blick says. “In addition, you need to retrain yourself and your staff and develop the new IT skills that are required because the system of the future is going to be computerized with lots of extra capacity—capacity that you want to sell to outreach clients.”

However, Blick notes that it’s important not to let an outreach program affect the care of critical in-patients in the move to automation. “You need to free up tech time and take the heat off your laboratory staff and eliminate racks and batch processing. Finally, you have to be able to handle increased outreach volume without increasing staff.”

The following chart illustrates the automation process in the “new” OUMC lab.
One of the goals of the new system, according to Blick, was to minimize manual handling of samples. “If we touch the samples in an automated lab, we delay their processing. The idea is to have everything flow without being handled.” The instruments in the OU lab are connected with load-balancing software that figuratively provides traffic control and delivery.

The lab also has a “refrigerated stockyard” so that when physicians want to add a test they can use the specimen as a biochemical hard drive. “The ideal system, like the one we are developing, is where physicians can just dial in with their mobile order-entry system and order a test. The automated system will take the sample from the stockyard, take the lid off, take it to the appropriate instrument to conduct the test, and then auto-validate and auto-release the results.” Essentially all the steps required are accomplished without human intervention.

Another key component at the OU lab is its pneumatic tube system. “With a pneumatic tube system, we can run a sample and have the results back in less than 40 minutes for most chemistries—with even thyroid testing and other immunoassays taking only slightly longer. If someone drove to us from 100 miles away, the lab results would be on our computer before the patient presents to the doctor. If a customer can get real-time testing from us and not have to wait three days, they are going to use us. Lab data has great value, but only when it’s in real time—no queues and no racks.
“Seventy to eighty percent of samples flow through our automated laboratory mostly untouched; we don’t even look at most results,” Blick says. “Our system has decision logic that recognizes data events and an expert system can trap data events. A potassium result or a hemolytic sample will be referred to a technologist. That referral will be an alert and include instructions on handling the situation. In fact, we have a number of rules firing that in order to identify, in real time, potential problems with samples and results. Indeed, the sample is the least controlled part of the process and this system detects problems with specimens and tells us that we need to get involved.”

 

Selecting the Right Technology

“Many people will buy a computer that’s great with calculations but slow off the disk,” Blick says. “However, you need to remember that the lab is an input/output (IO) application. You need to look for systems that conduct great record retrieval and have process control.” In short, the most important features are speed, reliability, connectivity (with exiting systems, as well), adaptability, flexibility, and standards.

The lab areas that are traditionally computerized are chemistry, hematology, microbiology, urinalysis, and serology. The others, especially business applications, are often not computerized because they do not contribute to profit. “However, billing is as important as anything else we do in the lab and it is critical to automate the business side and connect with your customers.”

At the OUMC lab, the testing process automated from start to finish:
• Test Order
• Phlebotomy/Transport/Pneumatic Tube
• Specimen Logging and Processing
• Specimen Analysis
• Reporting/Inquiry/Tracking
• Billing/Management

The following table illustrates the flow of a queueless core lab with no batch processes.

 

In the areas of patient care, having electronic physician orders helps the lab trap errors early on. “We want to make sure physicians get alerts telling them that the patient doesn’t really need a transfusion because the hemoglobin is 14. It seems we are always on the back end trying to correct orders because physicians are hand writing them on the chart and do not have the benefit of a rules-based order-entry system. Our goal is to get 100 percent compliance with physician order entry so they can get these kinds of alerts and we can eliminate these pre-analytical errors.”

To run the automation, you also need to have great vendors to ensure that the instruments are always running effectively and efficiently. “In fact, we treat the vendors of these instruments like reference labs. We pay for the tracks and the instruments—we don’t own them, rather we contract for results. Every month the vendor dials up the instruments, sees how many patient results we produced, and bills based on that number. The vendor is able to do this because they have extremely stable instruments that don’t need a lot of recalibration. We have also cut down on the number of dilutions, repeats, and quality-control samples because of overall system stability and increased linear range of assays.”

To automate the front-end of the lab, samples are automatically entered in real time and the results are back mostly within 40 minutes. The system can even auto-receive the samples from the same tube that was used for collection (eliminating the need to pour off a sample and risk mislabeling it), and since all the instruments are attached to the track, the lab has largely eliminated the need for specimen splitting, or pour-offs. Before implementing the system, the lab was pouring off up to 45 percent of its chemistry samples.

 

Automated Billing

“Billing is a dime-store business—it’s high volume and low charge per item,” Blick says.
“It costs most hospitals that do billing about $30 to send out one statement. In addition, small balances on many bills encourage write-offs. The hospital billing systems are usually not very efficient and you can count on them writing off small bills that you would normally make money on in a laboratory outreach program, such as Pap smears, as bad debt.” The OUMC lab uses the Meditech Reference Module, a no-frills, low-cost billing system designed for laboratory billing in the outreach arena.

There are as many as 13 different kinds of laboratory billing and multiple codes—in one word, it’s complicated. “You need a system that can be modified and changed to adapt to billing rules. We approach billing in the same way that we do patient results,” he notes. “The less complicated bills will go through often automatically untouched by human hands. However, we have expert software to identify those accounts that, for example, might not be paid when sent to Medicare. “We have rules built in that will even stop a claim that will not be paid from being submitted. We try to identify issues before we even file.”
Contract billing, which requires discount billing, is another key area. Bills need to be 100 percent accurate or you risk not being paid. “You can send an occasional problem lab result and your customers might forgive you. However, send them a bad bill and they’ll never forgive you,” he notes. “You need to have a totally accurate billing system for contract bills because those are return customers. It has to handle any discount that it takes to get the business. You can’t have a rigid system—it has to be automated to handle virtually any discount.”

 

Point-of-Care Testing

Point-of-care testing and core laboratory automation are the two key technologies that are changing the nature of lab testing. “Point of care has literally taken over blood gas testing,” Blick says. “You don’t want to ship blood gases through a pneumatic tube—you want to do gases at the point of care. If you need a real-time coagulation test in the operating room, you don’t ship it to the lab, you do it on a handheld testing device. According to Blick, “it’s point-of-care testing when it makes sense.”

He notes that a number of esoteric tests are being done at point of care that can help save lives—for example, rapid testing for cardiac markers and congestive heart failure. “The testing devices are totally interfaced and automated and you can get results on a couple of drops of whole blood in less than 20 minutes. The results are accurate although they may not be as precise as in the lab. However, when a patient needs immediate intervention, having the decimal place three places to the right of zero is not the critical issue.”

One of the issues in accounting for point-of-care testing and automation is that many of these devices were not designed for IT. “Now is a good time to replace those devices with ones that are designed to be part of a data network,” Blick suggests. “We have a lot of very special database requirements for point of care. We organize and run all the point-of-care testing out of our core lab—managing training, quality-control data, results review, the interfaces, the billing/charge capture, CAP requirements, reagent implementation and stocking, etc. We also make sure that all the nurses meet quality testing and training requirements under the Joint Commission.”

A good point-of care computerized system is going to be costly and you need to be prepared for that. “You also need to consider standards and have a point-of-care device that doesn’t need a lot of go-between boxes to help it communicate—and if you have multiple similar POC testing devices, you clearly need a common data-management system.”

Middleware is also key for an expert system that is able to trap infrequent data events and ensure that the correct test is run. “We are putting a lot rules into our middleware to ensure that the same mistake is never made twice,” Blick says. “In fact, 90 percent of lab errors are non-analytical. Hard-coded programs on lab computer systems only handle what is routine and predictable. You need middleware, an expert system, that can handle those types of functions and reduce workarounds (i.e., people deal with exceptions).”

In short, the requirements of an expert system include the following:
• Easily modifiable program
• Database driven
• Handle multiple actions
• Must not degrade system performance

Expert systems can handle all the functions that were previously handled manually, including reflex testing. “You need a system that gathers data so you can have a real-time quality system approach,” Blick says. “Quality assurance is an absolute College for American Pathologists (CAP) requirement and, these days, you need to be ready for a CAP inspection on a 24/7 basis.”

Because people’s lives hang in the balance, the OU lab also uses decision-making expert software along with their expert track system to identify “critical results.” To handle this in real time, expert decision-making software is in use on the track, the instrument checking the result, and the data link middleware software, with further verification checks on the Meditech LIS mainframe. “We want to make sure that we touch all the bases and get those results to the attending physician as rapidly as possible.”

Quality-control logs are also important. We make sure we collect data in real time so if we have a problem we can monitor processes,” he says. “If you can’t measure it, you can’t fix it. We collect data prospectively rather than retrospectively. You want your system to trap discrepant results before they are sent out.”

 

Automation in Practice

According to Blick, one area his lab’s automation has an impact on is cardiac care. In fact, the lab has helped cut two days off the length of stay in the hospital’s CCU.

“We closed the two stat labs at the hospital when we went on our track system and have improved the overall service,” he says. “The physicians have self-regulated themselves from 53 percent stat requests down to less than 5 percent. We are getting less than 5 percent stat orders because physicians are no longer concerned about whether we can deliver the service. Centralizing into an efficient, highly automated core lab is good business since it costs $2 million or so to keep a stat lab open and equipped with staffing on a 24/7 basis.”

In another area, the lab went from 20 percent outliers to less than 3 percent—thereby improving the service and cutting as much as an hour from the wait in the Emergency Department (ED). “If you plot out a delay in the lab it has almost a direct relationship to delays in the ED. The only way to improve patient flow in the ED is to have a real first-class laboratory. Sometimes it takes as long to get the sample collected and get it to the lab as it does to run the test. For cardiac marker testing, it has been estimated that for every 30 minutes of delay, we have potentially another 15 percent damage to the heart. Hence, delays in interventions due to a slow laboratory turnaround time of one-and-a-half hours or more could be associated with as much as an additional 30 percent or more damage to the heart. Indeed, the recently proposed 2004 National Academy of Clinical Biochemistry guidelines recommend 30 minutes or less for cardiac marker testing.”

 

Striving for Success


“Technology and automation are the most significant things that have happened to the laboratory,” Blick concludes. “Through laboratory reorganization, automation, and computerization, data can be available sooner and in a predictable manner. As a result, it has much greater value in the real-time evidence-based care of patients. Expert systems have great potential to improve overall quality and eliminate errors—serving to improve outcomes throughout the hospital.”

More Articles By Ken Blick

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